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Manufacturing Software Solutions

Data-Driven assembly. That's the key to improving profitability in preventing errors during assembly. Manufacturing facilities often struggle with challenges that affect their profitability such as downtime due to defects, rework, and scrap. Atlas Copco provides industrial software to tackle each step in the assembly process.

What challenges are you facing?

Advanced manufacturing software solutions developed by Atlas Copco are designed to address critical challenges faced by customers in production. We've developed software that specifically answers pressing questions and tackles challenges in manufacturing:

 

 

If you're aiming to achieve zero defects and reduce costs related to rework, scrap, and warranty claims, discover how our solutions can enhance your production line and determine which one is best suited for your operation.

ToolsTalk2

Tightening configuration

  • Yes Configuration master of many systems
  • Yes Traces analysis and export; line software visibility and management
  • Yes Line structure management; offline and global programming
  • Yes Active directory and user permissions
  • Yes Embedded Functionality Management System and full history and roll-back

ToolsNet 8

Assembly data

  • Yes Dashboard and adjustable widgets
  • Yes Trace analysis with reference trace
  • Yes Detailed tool and controller overview
  • Yes NOK trend notification and safeguarding historical data with archiving
  • Yes Favorite reports and program comparison

Operator guidance

Assembly process

  • Yes Visual operator guidance
  • Yes Tool interlock and traceability
  • Yes MES connectivity and Digital I/O capability
  • Yes Part verification/documentation
  • Yes Integrated user-friendly interface

QA Supervisor

Assembly quality

  • Yes Full traceability of a complete quality process
  • Yes Complete quality reporting and data analysis
  • Yes Automated inspection planning and scheduling
  • Yes Latest international quality standards
  • Yes Embedded Atlas Copco tool catalogue

Alture

Assembly inspection

  • Yes Proactive production monitoring and experts recommendations
  • Yes Real-time notifications (production & quality risks) and advanced analytics
  • Yes Smart and automated NOK trend detection
  • Yes Instant visibility and reduced reaction time
  • Yes Predictive quality alerts

FAQ about manufacturing software

How can I reduce training time to a minimum for my operators?

You should not train operators how to assemble the product, but how to read work instruction. The best-in-class worker guidance solution provides this out of the box. Learn more about SQS solution.

Setup

How to reduce my engineering time in terms of tightening configuration?

By implementing ToolsTalk 2, you can streamline tightening configurations, reducing engineering time significantly.

How to add devices like Pick2Light or part/product verification easily to my assembly process?

The Scalable Quality Solution 3 (SQS3) facilitates the seamless integration of devices like Pick2Light or part/product verification into the assembly process by offering comprehensive software support. SQS3 enables easy configuration and management of these devices, ensuring they are incorporated seamlessly into the assembly line for enhanced process reliability and product quality.

Repair/rework. Sounds complex? We show you how to do it simply and transparently.

The SQS3 simplifies the repair/rework process by providing easy-to-follow instructions and transparent documentation, ensuring efficient and effective resolution of issues for the customer.

Safety concerns

What would happen if someone changed a tightening program that should not be changed?

TN8 and TT2 offer a robust solution. Only authorized personnel can modify settings. If an unauthorized change occurs, TN8 alerts the responsible individual, maintaining program integrity and quality standards.

Efficiency improvement

Do you want to increase first pass yield?

Understand problem by collected data (ToolsNet8) and do necessary modification based on facts with central configuration (ToolsTalk2).

Quality claim handling

Have you received quality complaint about missing screw/washer or loosen bolts?

In this case most probably there are a hole in process control, but what to do with product escape? Analyse curves, identify easily possibly affected products with ToolsNet8 and call back just them. Next time use process control and error proofing solutions like SQS.

Read more about assembly software

Manufacturing Software Solutions

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