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Error Proofing Solutions Atlas Copco

Control your manufacturing process with error proofing solutions

Discover how error proofing increases productivity and reduces rework rates by more than 80%!

Preventing, identifying or correcting assembly errors

The advent of Industry 4.0 brings rapid changes and new challenges. With our Smart Connected Assembly concept combining software, hardware, smart tools and accessories you maintain process control in complex production systems, increase uptime in production critical operations and raise your product quality. Get full traceability of the complete product build process, also including rework and repair!

Right first time

Step-by-step visual operator guidance as well as part and tool verification to minimize defects,  rework and avoid damage parts or waste.

Improve productivity

Lower production costs and improved productivity. Align up to 10 stations including pre-station check and rework without server installation. Save time using our remote centralized configuration and service offering with full support from installation to long-term onsite service and 24/7 hotline

Digitalize and collect data

Traceability of all assembly actions including also missed or wrong tasks from all stations, parts and products. Full overview and perfect preparation for rework or repair station to avoid defect products leaving the plant.

Transform smart factory manufacturing

Central management of workstations

Organize all workstations across the shopfloor from a single, easy configuration interface.

Tool Interlock

Enable and disable DC tools and wrenches via the controller. Use automatic program or job selection.

Visual operator guidance

Step-by-step visual operator guidance guarantees that everything is done right the first time, every single time.

Digital I/O capability

Enable easy connectivity of external I/O devices eliminating the need for a PLC.

Basic pick-to-light/pick-by-light

Visually guide operators in picking parts from bins based on digital I/O capability.

User access control

Prevent unauthorized system access enforcing user roles and privileges.

Part verification and documentation

Identify parts by means of serial numbers or product IDs to ensure the correct parts are being used to build a product.

Product rework

Detection of errors in production process and automatic guidance through the repair process at dedicated rework stations.

Consolidated data collection

Traceability of all assembly actions (torque, parts, digital I/O, manual confirmation) and missed tasks from all stations and all products. Easy and convenient access to collected data via web UI.

Our latest next generation error proofing solutions

Avantguard - A shield against manufacturing risks

Revolutionize manufacturing with Avantguard, ensuring efficiency and top-notch product quality across industries.

 

Avantguard, is the ultimate solution in error-proofing that achieves efficiency, and unmatched product quality for manufacturing operations. It transforms the assembly process across all product variants, detecting errors and guiding operators through complex tasks, as well as through the repair process

Transforming Assembly Control - Node 2 & Thin

With its robust design and high-performance components, Assembly Control Node 2 is a next-generation device tailored specifically for your industrial needs.

 

 

Assembly Control Thin is designed to be an essential partner in your manufacturing process, providing advanced control mechanisms and optimized workflows.

 

Error Proofing Solution Avantgurad Atlas Copco
Assembly Control Node 2

A global standard for process control across industries

Avantguard Industries Illustration

Automotive OEM & Tiers​

Assembly​

Electronics

Aerospace

Off Road​

Energy​

TechCover
Error Proofing Solutions Service
TechCover
Service Level Agreement for software maintenance
 
Service Level Agreement for software maintenance
Service Level Agreement for software maintenance
Scalable Quality Solution 3 SQS3
Data collection in error proofing processes Digitalization
Scalable Quality Solution 3 SQS3
Scalable Quality Solution 3 SQS3 is a comprehensive software solution that drives quality, process reliability and transparency, as well as product quality to your assembly stations.
 
Scalable Quality Solution 3 SQS3 is a comprehensive software solution that drives quality, process reliability and transparency, as well as product quality to your assembly stations.
Scalable Quality Solution 3 SQS3 is a comprehensive software solution that drives quality, process reliability and transparency, as well as product quality to your assembly stations.
Smart Assembly Management System (Smart AMS)
Smart Assembly Management System Product icon 4c
Smart Assembly Management System (Smart AMS)
Smart Assembly Management System (Smart AMS) performs as an effective tightening control software system to increase product quality while collecting all tightening data.
 
Smart Assembly Management System (Smart AMS) performs as an effective tightening control software system to increase product quality while collecting all tightening data.
Smart Assembly Management System (Smart AMS) performs as an effective tightening control software system to increase product quality while collecting all tightening data.
Read about Avantguard´s advance features
Set Up Avantguard
Read about Avantguard´s advance features
Flexibility, Mobility, & Connectivity​
 
Flexibility, Mobility, & Connectivity​
Flexibility, Mobility, & Connectivity​

Control your manufacturing process with error proofing solutions

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