10 steps to a green and more efficient production

Carbon reduction for green production - all you need to know
10 steps to green compressed air production

Everything you need to know about your pneumatic conveying process

Discover how you can create a more efficient pneumatic conveying process.
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5 Tips to Save on CO2 in Production

If you’re wondering how to reduce your carbon footprint, these 5 tips will help you take meaningful measures immediately to make your production more environmentally friendly and efficient, along with sustainable CO2 emissions reduction.

23 June, 2022

cambio climatico CO2

1. Find out your actual compressed air needs

One of the most important ways to reduce carbon emissions is by always paying attention to how much-compressed air you are generating. You shouldn't do this just once a year, either. Because the better you monitor your printing needs, the faster you will be able to identify costly excess usage and take the steps necessary to reverse it.

2. Keep the working pressure as low as possible 

The working pressure of your system has a direct effect on the electricity required for the compressed air supply. A higher working pressure means:

  • a higher energy requirement and thus

  • higher energy costs and

  • a larger ecological footprint.

On average, you need 6% more energy for each bar. In addition, higher air pressure also stresses the pneumatic components, shortens their service life and increases maintenance costs. So, if you’re wondering how to reduce your carbon footprint while also ensuring your machine lasts longer, this is an important factor to take into consideration.

3. Eliminate the devices that are not in use

One of the smart ways to reduce carbon emissions is to invest in energy-efficient equipment that can reduce costs. Use a simple manual or electronic shut-off valve and isolate any manufacturing equipment that is not in use to reduce the risk of leakage.

4. Fix leaks for CO2 emissions reduction

It's no secret that leaks can cost you significant amounts of capacity and money each year. But did you know that an air leak at 8.3 bar (120 psi) uses 42% more air than at 5.5 bar (80 psi)? Compressed air experts refer to this as an artificial demand, which leads to a reduction in compressed air capacity and increased energy costs. By fixing these leaks, you can achieve considerable CO2 emissions reduction. Explore how you can fix your Air Leaks here.

5. Choosing the correct location for the compressor

The location of your compressors affects their efficiency, hence choosing the correct location for your machine is one of the most important ways to reduce carbon emissions. Since the air density is lower at hot temperatures, more energy is required to compress the air in such environments. To ensure that your compressed air systems work as efficiently as possible and use as little energy as possible, you should set them up in the coolest possible place in your facility and ensure that the heat generated is properly dissipated from the compressor room.

 

Every 5 ° C increase in air temperature leads to a loss of efficiency of 2%, so keep your compressors cool!

The expert tip to reduce carbon footprint