Essentra Success Story
Customer: Essentra Extrusion
Region: Netherlands, Europe
Sector: Plastic Extrusion
Benefit: > 8000 euros savings per year
Essentra Extrusion is a leading custom profile extruder, located in the Netherlands. They do not make standard products, but offer a complete design and production process for clients. Extrusion is a process used to create objects with a fixed crosssectional profile. A material is pushed or drawn through a die to create the profiles. The extrusion of plastics relies on vacuum, mainly for the evacuation of gasses from the process.
Challenge:
Essentra were looking to update their vacuum pumps; each of their production lines had multiple small dry vane pumps, which meant a lot of maintenance work.
The vacuum solution had to be stable and reliable, as well as quiet, as they are in a residential area. In addition they were looking for an environmentally friendly solution.
Choosing this new GHS pump was very easy: it really is silent. It’s a whisper pump!
Solution:
Essentra decided to get a centralized system featuring the Atlas Copco GHS 900 VSD⁺ vacuum pump; the centralized system serves many different production lines and products. The pump delivers the same performance as three of the competitor’s pumps used to, but needs much less space.
Outcome:
The GHS VSD⁺ vacuum pump is fitted with a 15 kW motor; it replaces two older pumps of 11 kW each so the energy savings are significant, over 8,000 Euros per year. This is not the only environmental benefit from the vacuum solution; Essentra also has an Atlas Copco energy recovery system which uses the heat generated from the Atlas Copco machines to heat water. That hot water is pumped across the street to heat the municipal swimming pool.
The vacuum pump has proven reliability with no risk of overheating, as well as being quiet, both important to Essentra.
They can even run their production processes seven days a week and overnight in the residential area, with no complaints from the neighbours.
- Download a PDF of this success story 1.5 MB, PDF
Know why Essentra Extrusion prefers Atlas Copco's
GHS VSD⁺ Vacuum Solution
GHS VSD⁺ Vacuum Solution
Related Topics and Stories
Atlas Copco's GHS VSD⁺ vacuum pump wins 2020 Energy Management Award in India
6 septembra, 2020
The Atlas Copco GHS VSD⁺ oil-sealed screw vacuum pump has been awarded by the Confederation of Indian Industry as an Innovative and Energy Saving Product of the Year 2020.
New app from Atlas Copco enhances the intelligence of vacuum pumps
27 novembra, 2019
Atlas Copco's engineers have developed an app - VSD⁺ App that allows vacuum pumps to be controlled and monitored in real time from a smartphone.
GHS VSD⁺ vacuum pumps helps Phoenicia Glass Works, Israel achieve energy efficiency
5 novembra, 2020
Phoenicia Glass Works, established in Haifa in 1934, is one of Israel’s oldest manufacturers and distributors of glass containers and is the only Israeli company specializing in the production of a wide range of glass containers for the domestic and international food & beverage industry.
Ibstock Brick, UK’s largest manufacturer of clay and concrete building products chooses GHS VSD⁺ for increased productivity and 60% energy savings
21 novembra, 2017
Ibstock Brick is the UK’s largest manufacturer of clay and concrete building products, employing over 2600 people in the UK and USA with annual sales of almost £430m. Ibstock plc is now one of the biggest building materials businesses quoted on the London Stock Exchange.
Turkish bathtub manufacturer Vitra goes green and saves energy by 89%
2 apríla, 2016
Eczacibasi is a prominent Turkish industrial group, whose core sectors are building products, healthcare and consumer products. Their Vitra brand is among the world’s top providers of bathroom and tiling solutions. Vitra’s Istanbul factory has the capacity to produce 350,000 bathtubs every year.