The world is witnessing rapidly growing populations, leading to increasingly denser urban areas and more congested traffic conditions. Cities like New Delhi and Bangkok experience high traffic congestion, with commuters spending considerably more time to reach their destinations. Public transportation is one solution, and another popular choice is taking motorcycles.
The practical solution
Commuters have been using motorcycles as a practical alternative to navigate through the busy roads and reach their destination faster. Motorcycles are also popular in the food and beverage industry where more than 2 million petrol-fuelled motorcycles are now involved in courier services. Considered as a cost-effective mode of transportation, it is preferred by many people living in emerging economies, like in the Asia Pacific region where it is seen to have the biggest market size of 49.50 billion as of 2023. India has the largest market share where the motorcycle industry is expected to generate the most revenue of in 2024. (source)
Boosting production
With the evidently growing demand of motorcycles, manufacturers need a boost in their production. They need to efficiently produce motorcycles in a short amount of time while maintaining high quality. This challenge can be easily addressed if manufacturers have the right tools and technology in place.
Here are three tips for manufacturers to boost their efficiency and productivity:
1. Choose smart tools
Accuracy and precision are critical in creating a motorcycle, given its inherent risks for riders. Thus, joints and screws need to be tightened to its required torque. A smart tool, like our TBP pulse tool, is an ideal solution, offering the ability to set precise torque levels and providing clear feedback once the desired torque is achieved. In addition to replacing multiple conventional tools, the TBP pulse tool operates at high free speeds, significantly enhancing throughput. This not only improves efficiency and productivity on the assembly line but also ensures the safety and optimal performance of the motorcycle. Learn more about the TBP here.
2. Prioritize ergonomics
Operator performance is a key factor in assembly line productivity. Ergonomically designed tools enable operators to work more efficiently and comfortably, leading to increased productivity. Atlas Copco tools are meticulously engineered with ergonomics in mind, offering superior comfort during use. Our tightening solutions feature low-reaction technology, which minimizes reaction forces and vibrations. This not only reduces the risk of operator injury but also enhances overall productivity by allowing operators to work more effectively and with less fatigue.
3. Connect and analyse data
Smart tools can connect to a torque controller that manages multiple tools simultaneously on the assembly line, enabling greater efficiency and flexibility. This setup supports remote programming, which reduces infrastructure costs and streamlines operations. Additionally, these controllers collect real-time data from the smart tools, allowing for immediate troubleshooting and minimizing production errors. Atlas Copco’s Power Focus 8 Torque Controller offers all these benefits, with the capability to connect and manage up to 25 tools. Its enhanced Wi-Fi coverage ensures seamless operation across large areas of the factory.
Quality assurance software can be integrated with controllers and smart tools to provide traceability and detailed analysis of production operations, leading to a more efficient assembly line. Atlas Copco’s Scalable Quality Solution 3.0 (SQS 3) is an excellent choice for this purpose. It leverages data from the assembly line to identify errors and bottlenecks, helping to reduce rework and warranty costs, ultimately improving overall production quality. Learn more about our SQS 3 and our error proofing solutions here
Conclusion
Motorcycles are and will continue to be a practical mode of transportation in an ever-growing economy. The growing demand for them entails that efficiency and productivity in the factory should be improved. Smart and ergonomic tools are key to achieving these alongside quality assurance mechanisms that would significantly improve operations in the business.
