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Tailoring the future of switchgear and transformer manufacturing

5 minute(s) to read

As a manufacturer, paying close attention to the transformer and switchgear market is more critical now than ever. The sector is on the brink of a significant boom, driven by three pivotal factors: aging infrastructure, evolving energy consumption patterns, and an accelerating shift towards decarbonization. Each of these elements is reshaping the market landscape, creating unprecedented opportunities for growth and innovation.


Emerging trends in the transformer and switchgear market

Much of the current infrastructure is nearing the end of its lifespan, often surpassing its original design life. The aging infrastructure presents a host of challenges, from the increasing difficulty in finding spare parts for maintenance to ensuring system safety and maintaining electrical reliability. Consequently, we are approaching a period where there will be a substantial demand for new transformers and switchgear. These new systems will not only replace outdated equipment but also incorporate technologies that reflect the smarter, more sustainable era we are moving towards.

In parallel, the transition to these newer, smarter, more sustainable systems is closely intertwined with broader decarbonization trends. The global push to reduce carbon emissions has led to stringent regulations and ambitious targets for clean energy adoption. Additionally, the inevitable electrification of society will further increase reliance on the grid. This transformation necessitates the expansion and modernization of existing infrastructure to accommodate greater demand and ensure efficiency. Upgrading to modern, eco-friendly solutions is essential for these decarbonization goals. As a result, the market for transformers and switchgear is poised for expansion, with a focus on innovations that facilitate a greener, more sustainable energy landscape.

In the same vein, the growing reliance on renewable energy is significantly affecting power grids. As solar, wind, and other renewable energies become more prominent, the dependency on the grid intensifies. This increased reliance necessitates larger, more sophisticated grid infrastructure capable of managing the intermittent and distributed nature of renewable energy. As a result, there is growing demand for advanced transformers and switchgear that can handle these dynamic loads, ensuring stability and reliability in power supply.

Electrical panel. Low voltage device. Electrical equipment. Power supply. Electro substation. Power net.


Tailored manufacturing with engineering-to-order (ETO)

In this rapidly evolving landscape, the implementation of ETO methodologies in manufacturing can be a game-changer, particularly in the production of switchgear and transformers. Powered by the connectedness and efficiency of Industry 4.0, ETO allows manufacturers to tailor their products to the unique and specific needs of their clients, addressing the increasingly complex demands of the market. As the sector continues to expand, with rising demand and diverse customer requirements, ETO offers a strategic pathway to stay ahead, enabling manufacturers to deliver highly customized, innovative solutions that answer the exacting demands of today's energy infrastructure providers.

High voltage circuit breaker in a power substation.Electric power transmission lines in the evening. High voltage switchgear and equipment of power plant.Banner.


Enabling ETO with Atlas Copco solutions

To ensure a more seamless ETO experience, Atlas Copco tools and solutions equip manufacturers with the flexibility and adaptability needed to cater to the dynamic transformer and switchgear market. 

Our Smart Integrated Assembly concept paves the path for Smart Factories by reaping the benefits of data-driven technologies from errorproofing solutions to x tools, and quality assurance systems. This fully integrated assembly solution not only enhances quality control but also boosts uptime, making it a vital instrument in ETO processes. 

Our error-proofing solutions from Assembly Control Node 2 , to Avantguard, help proactively prevent, identify, and correct assembly errors at their source, and support the operation of our tools. Whilst our battery-powered, cordless tools afford operators flexibility and mobility, our modular tools offer operators the ability to meet versatile production needs without having to switch between tools constantly – optimizing ETO. Quality assurance solutions such as QA Platform 4.0, on the other hand, integrate tool, joint, visual, and dimensional checks into a single platform and streamline manufacturing by minimizing defects, reworks, and product recalls. Moreover, expert servicing and maintenance from Atlas Copco can help extend tool life and enhance productivity. 

As the transformer and switchgear market enters this new era of growth and innovation, manufacturers must embrace the flexibility and precision that ETO provides. By leveraging the advanced tools and solutions from Atlas Copco, manufacturers can not only satisfy the demands of today’s market but also anticipate the challenges of tomorrow. The future of manufacturing lies in adaptability, and with the right strategies and tools, the possibilities are limitless.

Contact our ETO manufacturing experts today

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