Compressed air is the lifeblood that makes everything run in world of oil refining. From driving pneumatic tools to controlling systems, the demand for reliable, efficient, and clean compressed air is critical. Atlas Copco’s oil free air compressor range is at the forefront of meeting these demands, minimizing downtime risk, and ensuring air quality is up to code.
Advanced oil free compressor models support traditional crude oil refinery processes but also enable new applications in power generation and other areas. Our air-cooled options are ideal for tough environments, and Atlas Copco compressors reduce operating costs and energy consumption. By eliminating oil contamination risk these compressors provide the clean dry air to maintain the highest standards of efficiency and product quality in modern refinery operations.
Refineries use compressed air for many applications, each with its own set of problems. Below are some typical examples:
Challenges
- Need for ultra-clean, oil-free air to prevent contamination
- Constant pressure requirements for accurate instrument readings
- Continuous operation in harsh, corrosive environments
- Rapid response needed for emergencies or unexpected demand increases
Risks
- System failures leading to safety hazards and production shutdowns
- Inaccurate readings causing quality control issues
- Increased maintenance costs due to contamination or equipment damage
- Production losses from unexpected downtime
Atlas Copco Rental offers oil-free air compressors specifically designed to meet the demanding requirements of refinery instrumentation and control systems:
Reliable Clean Air Supply
- Our compressors deliver oil-free, high-quality compressed air to protect sensitive instruments
- Designed for rapid deployment in emergencies, peak production periods, or remote locations
Eco-friendly and Cost-effective
- Electric-powered options available for zero-emission operation, supporting sustainability goals
- Variable Speed Drive (VSD) technology for energy efficiency and cost savings
Portable and Easy to Deploy
- Compact design with small footprint for easy transportation and installation
- User-friendly setup and operation for quick implementation
Robust Performance in Challenging Conditions
- Built to withstand tough refinery environments, ensuring consistent air quality
- Engineered for reliability in extreme temperatures and corrosive atmospheres
Flexible Solutions
- Range of capacities available to match specific refinery needs
- Options for both short-term emergency use and longer-term supplemental air supply
Atlas Copco Rental's oil-free air compressors for instrumentation and control systems ensure:
- Continuous, reliable operation of critical control systems
- Improved safety through consistent, accurate instrument readings
- Maintained production quality by preventing air contamination
- Reduced risk of costly downtime and production losses
- Flexibility to quickly respond to changing air demand or emergency situations
Our rental solutions provide the clean, reliable compressed air your refinery needs, when and where you need it, without the hassle of permanent installation or long-term capital investment.
Challenges
- Constant high-volume air flow is crucial to maintain the fluidized bed
- Air must be completely oil-free to prevent catalyst contamination
- High-temperature environments add complexity to compressor operations
- Fluctuations in air supply can disrupt the entire FCC process
Risks
- Catalyst deactivation leading to reduced conversion rates
- Uneven fluidization causing hotspots and potential equipment damage
- Production inefficiencies and increased operating costs
- Unexpected shutdowns and extended maintenance periods
Atlas Copco Rental offers oil-free air compressors specifically designed to meet the demanding requirements of FCC units:
High-Volume, Oil-Free Air Supply
- Our compressors deliver the large air volumes necessary for FCC units
- Advanced filtration technology ensures oil-free air, protecting catalyst integrity
Consistent and Reliable Performance
- Variable Speed Drive (VSD) technology maintains steady airflow regardless of demand fluctuations
- Precise control systems optimize fluidization conditions, enhancing process efficiency
Robust Design for Challenging Environments
- Compressors engineered to withstand high ambient temperatures common in FCC environments
- Cooling systems optimized for efficient operation in hot conditions
Energy Efficiency and Sustainability
- Energy-efficient designs help reduce operational costs
- Options for heat recovery systems to integrate with existing processes, further improving overall plant efficiency
Atlas Copco Rental's oil-free air compressors ensure reliable operations, maintain product quality, and minimize the risks associated with air supply disruptions in this critical refinery process.
Challenges
- Constant airflow is essential for effective VOC removal
- Air must be completely oil-free to prevent water contamination
- Varying water flow rates and contaminant concentrations require a flexible air supply
- Potentially corrosive environments can impact equipment longevity
Risks
- Incomplete removal of VOCs, leading to environmental compliance issues
- Contamination of treated water, requiring costly re-treatment
- Inefficient operations resulting in increased energy consumption and costs
- Equipment damage due to corrosion or inadequate air quality
Atlas Copco Rental offers oil-free air compressors designed to meet the demanding requirements of air stripping processes:
Consistent and Flexible Air Supply
- Our compressors provide precise airflow control to match varying stripping requirements
- Variable Speed Drive (VSD) technology allows for airflow adjustment to accommodate changing water treatment rates
Oil-Free Air Quality
- Advanced filtration technology ensures oil-free air delivery, protecting water quality
- Optional additional filtration available for ultra-clean air requirements
Robust Design for Challenging Environments
- Compressors engineered with corrosion-resistant components for operation in potentially corrosive environments
- Specialized protective coatings available for extended equipment life in challenging conditions
Energy Efficiency and Environmental Compliance
- Energy-efficient designs help reduce operational costs
- Low-noise options available for installation in noise-sensitive areas
- Advanced control systems allow for precise monitoring and reporting of air usage for environmental compliance
Scalability and Flexibility
- Modular systems can be expanded to accommodate increased capacity needs
- Multiple pressure variants available to suit different tower designs and optimize energy use
Atlas Copco Rental's oil-free air compressors for your air stripping processes ensure consistent water treatment quality, maintain environmental compliance, and minimize the risks associated with air supply disruptions in this critical water treatment process.
Challenges
- Absolute air purity is essential to prevent contamination of tested systems
- High-pressure capabilities are often required for various testing scenarios
- Precise control and consistency are vital for accurate and repeatable results
- Testing requirements can vary widely in scale and pressure needs
Risks
- Contamination of tested systems, leading to false test results or equipment damage
- Inaccurate pressure readings resulting in potential safety hazards
- Delays in commissioning or maintenance due to unreliable testing equipment
- Increased operational costs due to inefficient or prolonged testing procedures
Atlas Copco Rental oil-free air compressors are designed to meet the demanding requirements of pressure testing:
Uncompromised Air Purity
- Our oil-free compressors deliver air that meets the highest purity standards, eliminating the risk of oil contamination
- Essential for testing systems that will handle sensitive products or processes
Flexible High-Pressure Solutions
- Compressors capable of delivering a wide range of pressures to suit various testing scenarios
- Options available for both small vessel and extensive pipeline system testing
Precise Control and Consistency
- Advanced control systems enable accurate pressure regulation
- Capability for programmable testing sequences, ensuring consistent and repeatable results
Scalable Air Supply
- Various compressor sizes available to match different testing requirements
- Multiple units can be synchronized for large-scale testing projects
Adaptability and Energy Efficiency
- Variable Speed Drive (VSD) technology allows for precise air output matching test requirements
- Energy-efficient designs help reduce operational costs during testing procedures
Reliability in Demanding Environments
- Compressors engineered for continuous operation in harsh refinery conditions
- Advanced cooling systems maintain performance in high ambient temperatures
Atlas Copco's oil free compressors ensure the highest standards of air purity and reliability for pressure testing, safeguarding the integrity of critical refinery components without the risk of oil contamination. This enhances safety, and optimizes your testing processes for efficiency and accuracy.
Atlas Copco Rental Singapore offers a full range of oil and gas rental equipment for the refinery industry. Our rental solutions are designed to address various challenges faced by refineries, ensuring operational continuity, safety, and efficiency.
Electric-Driven Oil-Free Air Compressors
Our electric-driven oil-free air compressors provide clean, reliable air for a wide range of refinery applications:
- Instrument air supply for control systems
- Process air for oxidation processes
- Aeration in wastewater treatment plants
- Fluidization of catalyst beds
- Pneumatic conveying of powders or granules
- Low-pressure blanketing of storage tanks
- Catalysts regeneration in reforming units
- Air supply for lab equipment and testing
- Large-scale instrument air supply
- Process air for fluid catalytic cracking (FCC) units
- Main plant air supply for multiple process units
- Air separation units for oxygen production
These compressors offer several advantages for refinery operations:
- Zero emissions, supporting environmental compliance
- Lower noise levels, ideal for noise-sensitive areas
- Reduced maintenance requirements
- Variable speed drive options for energy efficiency
- Suitable for both temporary projects and emergency situations
Mobile Diesel-Driven Oil-Free Air Compressors
For situations where electrical power may be unavailable or unreliable, we offer mobile diesel-driven oil-free air compressors. These units are ideal for:
- Temporary instrument air supply during maintenance shutdowns
- Backup air supply for critical process control systems
- Large-scale turnaround projects requiring significant air supply
- Temporary air supply for catalyst regeneration in remote units
- Pipeline pigging operations
- High-pressure pneumatic testing of vessels and pipelines
Benefits of our mobile diesel-driven compressors include:
- Rapid deployment capabilities
- Independence from the electrical grid
- High mobility for remote or emergency situations
- Oil-free operation to meet strict refinery process requirements
- Ability to handle challenging environments
Rental Advantages
Choose Atlas Copco Rental for your compressed air needs and benefit from:
- Flexibility to scale air supply based on project requirements
- Access to the latest compressor technology without capital investment
- Expert support for installation, operation, and maintenance
- Reduced downtime with our 24/7 service availability
- Ability to meet sudden or temporary increases in air demand
- Cost-effective solutions for short-term or intermittent needs
Our oil-free air compressors ensure the highest standards of air purity, crucial for maintaining product quality and protecting sensitive equipment in refinery operations. Whether you need a temporary solution during maintenance, additional capacity during peak production, or emergency backup, Atlas Copco Rental Singapore specializes in oil and gas rental equipment. We can help you rent air compressor solutions to keep your essential refinery operations running.
Refineries are under pressure to get more efficient, reliable, and environmentally friendly. The choice of air compressor is more critical than ever. Atlas Copco’s oil free air compressors are the future-proof solution, reliability, efficiency, and air quality to meet the refinery industry’s evolving needs.
Get in touch with Atlas Copco Rental Singapore today - Request a callback!
