Do you know the secret to keeping your oil-free air compressor running smoothly and efficiently for many years?
It's not as complicated as you might think.
Ensuring an oil-free air compressor is always fully operational requires preventive maintenance, particularly in the manufacturing industries of Southeast Asia's climate. Imgine saving money on repairs and extending the life of your compressor with just a few simple maintenance steps.
This guide will show you how easy it is to keep your oil-free air compressor in top shape.
Regular maintenance helps prevent wear and tear, lower costs, and avoids early replacement, especially in industries like metal fabrication, automative, and woodworking.
Did you miss your maintenance schedule? Looking to rent an air compressor to handle emergency situations?
No worries! Atlas Copco Rental can help with all your air compressor rental needs to handle scheduled maintenance, emergencies, contingency plans and more.
You can take simple steps to maintain your oil-free compressor working well, but it's also smart to schedule professional maintenance sometimes. Whether you have an oil-free reciprocating, rotary screw, scroll, or centrifugal compressor, Atlas Copco Rental is your trusted partner for rental service.
1. Check the Air Compressor Safety Valve
Do note that different air compressor models may have varying safety valve procedures, so always refer to your specific unit’s manual for detailed instructions, or just reach out to an Atlas Copco expert for assistance.
2. Periodic Inspection of the Power Lead
3. Inspect the Seals
Replacing seals can take several hours, so it's best to do this during planned downtime and before the seals wear out so much that the compressor stops working.
4. Keep the Pressure Under Control
So, check the pressure regularly while it's running. If the pressure is higher than recommended, lower it to the correct level. Running at high pressure can shorten the compressor's life and waste energy.
5. Find and Fix Leaks
Regular maintenance of your oil-free air compressor can make a big difference. You will definitely get better performance every time from the equipment by confirming periodic maintenance.
Despite that, in many situations, maintenance can be time-consuming.
In this case, should you halt your system? Most certainly not.
A rental air compressor can provide significant benefits for manufacturers. Renting an air compressor from Atlas Copco helps you handle production changes and explore new opportunities beyond your usual capabilities.
Here are a few benefits that justify why regular maintenance is crucial.
Level-up Performance
Everyone wants reliable performance from their air compressors. Regular maintenance is the best option, guaranteeing cleaning and peak performance from the equipment.
Increases Compressor Energy Efficiency
A well-maintained oil free air compressor will deliver energy efficient performance. Resulting in lower energy and operating cost, while keeping output strong and as per expected.
Meets Compliance
Every air compressor comes with recommended maintenance schedules. By following the schedule, your compressor meets regulatory requirements and industry standards. Thus, you will always get safe performance from the equipment.
Prevents Costly Repairs
The repair cost of faulty parts may increase if you avoid regular maintenance. Since you can identify wear and tear at the initial stage by doing regular maintenance, taking actions to fix the part becomes easier. As a result, you can save on repair costs.
Increases Air Compressor Lifespan
If you don’t maintain it properly, your equipment will wear down faster. By inspecting the parts regularly, you can increase the lifespan and get prolonged performance for many years from the oil-less air compressor.
However, depending on the compressor’s life span, long-term expenses can be a burden.
The good thing is, renting an air compressor from Atlas Copco saves money by reducing long-term costs, maintenance needs, and capital expenses. It may also qualify for energy tax incentives.
Reduces Downtime
Time equals money. A faulty oil free air compressor will underperform and operate inefficiently, causing an estimated loss of 5%-20% in productivity. Thus, your operations will hurt, and overall efficiency will be reduced. Regular maintenance helps you identify problems early and take action accordingly.
Also, steer clear of these unforeseen emergencies quickly by renting an oil free air compressor. Atlas Copco Rental has oil-less compressors ready and we can deliver it quickly whenever you need. With that, industries can keep project timelines on schedule.
Practicing a good servicing strategy is crucial if you want to get the best performance from your oil free air compressor. Here are some suggestions and tips to include in your routines.
● Develop a Proper Lockdown Procedure
When you’ve discovered that your oil-less compressor fails to perform at its best or becomes inoperable, consider notifying other colleagues and employees that the compressor is not working. In case an employee turns the compressor on, the equipment may get further damaged, even permanently. Thus, it’s important to place a clear, visible tag on the compressor to inform employees that it must not be used.
However, shutting down operations until a new air compressor is purchased and installed, or continuing to use faulty equipment, are not viable options. Renting temporary air compressors while servicing or replacing existing faulty ones is an excellent way to keep operations running smoothly.
Additionally, renting from Atlas Copco Rental gives you access to the latest technology, ensuring your operations run smoothly and efficiently.
● Perform Maintenance at Regular Intervals
Regular maintenance is key to preventing unexpected air compressor breakdowns. Establish a clear maintenance or turnaround procedure and set an appropriate schedule. Some checks may be required to be carried out daily or weekly, while other tests are needed annually.
Keep in mind, the maintenance schedule for oil-free air compressors varies based on their model, make and age. Make sure to find the best possible schedule to perform maintenance at regular intervals for optimal, uninterrupted performance.
● Maintain Service and Oil Free Compressor Maintenance Records
Tracking equipment repairs and replacements helps you identify potential issues early. By maintaining detailed service records, you can ensure recurring problems are addressed and evaluate the effectiveness of any replacements.
Additionally, these records will indicate when it's time to consider investing in a newer air compressor model, ensuring your operations stay efficient.
Purchasing an air compressor is a significant financial commitment for many companies. Opting for rental, however, is a smart way to save money by avoiding large upfront costs.
Rental expenses are spread out over time, helping businesses manage cash flow more efficiently. Additionally, renting reduces repair costs, especially when older compressors require frequent maintenance.
Some cities even offer tax incentives for energy-saving equipment, and renting doesn't add debt to your balance sheet, which helps maintain a strong credit rating. By renting, companies can control costs while boosting productivity, as they can select the right compressor for each specific job without the need to invest in multiple machines.
A well-maintained oil-free air compressor can remain efficient and reliable throughout its lifespan. Consistent maintenance prevents costly repairs and helps avoid the need for premature replacement. Routine check-ups can catch potential problems before they escalate, ensuring longevity.
If repairs are necessary, it’s best to have them performed by certified experts. At Atlas Copco, our factory-trained service technicians specialize in diagnosing and repairing electrical faults. We take pride in restoring equipment others may deem irreparable.
For more information about your oil-free air compressor maintenance or to schedule an air compressor rental, contact our expert team today!
