Atlas Copco's survey found 118 leaks, saving €27k and cutting CO2 by 36 tonnes.
Atlas Copco, a leader in compressor solutions, partnered with a prominent automotive manufacturer in West Ireland to improve their operations. The collaboration focused on enhancing energy efficiency, which helped the company reduce costs and support sustainability. Atlas Copco’s expertise led to significant energy savings for the customer, demonstrating the impact of effective energy management in manufacturing.
Client Profile
Meet our client, a prominent automotive parts manufacturer renowned for precision and reliability. With two Atlas Copco compressors—a 55kW fixed-speed model and a 90kW VSD unit—serving as the backbone of their operations, they embody a steadfast commitment to quality and performance.
Challenge
Despite their unwavering dedication, our client faced an unexpected hurdle: compressor leaks. Recognizing the potential impact, they turned to Atlas Copco for expert assistance in conducting a comprehensive leak detection survey within their facilities.
Solution
Equipped with cutting-edge technology, Atlas Copco's team of experts embarked on-site to identify and quantify compressor leaks. Through meticulous analysis, an astonishing 118 leaks were pinpointed within our client's compressor systems.
Results
Addressing these leaks yielded profound results:
Financial Savings: Rectifying identified leaks unlocked potential annual savings of €27,000, fortifying their bottom line and delivering a significant return on investment.
Environmental Impact: In addition to financial benefits, addressing compressor leaks led to a substantial reduction in CO2 emissions—36 tonnes annually, reflecting a tangible commitment to sustainability.
Operational Efficiency: Optimizing compressor systems resulted in enhanced operational efficiency, translating to smoother production processes and increased reliability.
Ready to Optimize Your Operations?
Through collaborative efforts with Atlas Copco, our client seamlessly transformed challenges into opportunities, realizing substantial financial savings and advancing sustainability and operational excellence by addressing compressor leaks. This case study underscores the importance of proactive maintenance and optimization in industrial settings, highlighting how investing in compressor efficiency not only yields immediate financial benefits but also aligns with broader sustainability objectives, positioning organizations for long-term success. Ready to optimize your operations? Contact Atlas Copco today to embark on a journey towards enhanced efficiency, reduced costs, and amplified sustainability in your operations. Let's pioneer a future where excellence and innovation converge seamlessly, setting new standards for the automotive manufacturing industry and beyond. Read more about this audit below.
Customer Success stories Tag of displayed articles Application story Industrial Air Compressor Technique Audit and optimization