Nitrogen generation for laser cutting

We understand your challenges. After so many years of operations in Egypt  we can safely say we've been in business for long enough to understand that you operate in a highly competitive industry where the costs per part are very low!

We supply the complete nitrogen generation package and look after your installation and service from A to Z. Atlas Copco is the only company in the world that designs, manufactures and services the whole nitrogen system including compressors, quality air equipment, nitrogen generators and boosters (up to 40 Barg).  We also have our  trained service engineers who can service your whole system and who are available all over  Egypt.

We advise you on your purity and flow requirements.  The extensive testing you've made into the impact and finish of the laser cutting parts has allowed us to help determine the optimum nitrogen purity for any customer's application. We also have plenty of experience in sizing nitrogen packages and utilising high pressure storage for  material thicknesses, up-time, cutting pressures and nozzle sizes.

We offer a state-of-the-art package. Our nitrogen generation system is the market leader in terms of efficiency!  This is due to three main factors:

• It needs the least air for nitrogen ratio. 
• It does not require a desiccant dryer and associated purge air, allowing 20% air saving. 
• It typically offers a minimum of 45% energy savings vs.  competitors (could go up to 75% savings in energy).
• Our NGP+  range provides you with the industry's lowest air factors as standard - as low as 1.8 (95% N2 purity) to 5.4 (99.999%). 

Nitrogen is the most common assist gas used when the cut of the laser must be excellent. The process vaporizes the metal, and before the vaporized metal can resolidify, the nitrogen gas moves it away from the cut edge.

Nitrogen is also essential in:

• Reducing discoloration of the cut edge
• Establishing a barrier between atmospheric oxygen and the heated metal edge
• Assisting in heat dissipation, so the cut edge will cool faster
• Preventing oxidation to avoid problems with the finished product
• Helping to purge the laser beam

Thanks to its inert properties, nitrogen allows the laser to operate in an oxygen-free environment without the risk of oxidation. When your application heats up and comes in contact with oxygen, a phenomenon known as oxidation occurs. This can cause a carbon layer to form on the cut edge resulting in issues such as poor product finish and adhesion problems for any coating or paint applied to the oxidised surface. 

To prevent the beam from distorting and to maintain power and intensity, the beam path needs to be kept clear of dirt particulates and any other contaminants that could cause it to diverge or lose power. Nitrogen is the ideal medium to use for beam guide-way purging as it is dry, clean, oil-free, and has a very low contaminant content.

• Lower cost: Nitrogen assist and purge gas are some of the highest costs when it comes to laser cutting, particularly for fibre lasers . So any savings that will be made as a result of generating your own nitrogen will positively affect your bottom line. 
• Higher productivity: By saving the time that is normally spent on changing tanks, you will ensure that your application runs continuously and without much attention from the operator. 
• Better control:  Generating your own nitrogen means no more ordering, changing and running out of bottles. No more liquid deliveries interrupting production, and you no longer have to  deal with suppliers' unpredictable price increases.
• Highest efficiency:  No oxide edge, high purity up to 99.999% gas available.
• On-demand nitrogen: This plug-and-play solution is sized to match your laser cutter, so you never need to  empty your bottles and refill them during valuable production hours
• Plug and Play Solution: No need to buy separate compressors and equipment. Easily modified and upgraded if production increases.

• A cylinder filling system that is designed to produce a small amount of gas on a continuous basis and then compress it to high pressure (300 – 350 bar g) for storage in a high pressure storage bank(s). This type of system is ideal for intermittent usage or where demand can fluctuate from high to low flow requirements frequently. Typically, a contract laser cutting job shop would benefit from this type of installation.
•  A gas on demand system that is designed to meet the maximum flow requirement of the application with a small buffer stored at 40 bar .

In this eBook, you will find out all you need to know about the use of nitrogen and compressed air in laser cutting applications:

• The process of laser cutting
• The role of industrial gases and compressed air in laser cutting
• The importance of sustainability
• What the compressed air system for laser cutting looks like
• Why monitoring and maintenance matter