10 steps to a green and more efficient production

Carbon reduction for green production - all you need to know
10 steps to green compressed air production

Everything you need to know about your pneumatic conveying process

Discover how you can create a more efficient pneumatic conveying process.
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Replace your old compressor and save thousands of pounds for your plant

Perhaps the quickest way to reduce the energy consumption of an air compressor is to replace it with a new, more efficient model.

Replace your old compressor Now!

Why to replace or upgrade your compressor?

If compressed air is an essential part of your day to day business operations, and downtime would cost you considerably in lost production, then you should consider replacing  or upgrading your compressor specially with the increasing energy prices that manufacturers face nowadays.

 

Prior to making your decision, let’s look at a few factors: 

While a new compressor may seem expensive initially, consider the overall cost of ownership over its lifespan. The actual purchase price of a new compressor is only around 10% of the total cost while energy contributes up to 80% of the total life cycle cost of an air compressor.

Compressed air systems represents the majority of energy costs in the facility, as it may reach 20% of the total electricity bill

These challenges urge many companies to review the cost-effectiveness of their compressed air system &  switch to a new & smart  energy-efficient compressor models. so the cost of a new unit could soon pay for itself in electricity savings.

When to replace my old compressor?

  • Frequent breakdowns & Repairs: then it is more likely it will happen again resulting in stopping the compressor & production in addition to loss of money
  • Age: Compressors typically have an average life span of 7-15 years considering the harsh climate conditions in Egypt. Typically, a user should start thinking of compressor replacement from the 5th year.

  • Parts Availability: For older models, finding replacement parts can be time consuming and expensive.

  • Decreased performance : over time, the performance of the compressor can be affected due to continuous use. If the air compressor is old and has been working for a long time, it may be a good idea to replace it to improve efficiency and performance.
  • Large electricity consumption results in a high electricity bill
  • Energy inefficiency: Newer compressors are more energy-efficient. If your old compressor is inefficient, replacing it could lead to long-term energy savings.

  • Air leakage: if there is a leak in the pressure system, it may be better to replace the compressor. Air leakage leads to pressure loss and reduce the efficiency of the compressor.
  • Repair History: if there is damage to the compressor components, it may be necessary to replace them. Damage to these components can cause the compressor to stop working.
  • Increased compressed air requirements:  if you need more air or more compressor power for new applications, so replacing it with a larger unit or newer technology would be ideal solution for meeting your requirements.

Great News! Atlas Copco Egypt offers you the solution of replacing your old machines with the most efficient modern Atlas Copco compressors & upgrading your new ones...

Replacement conditions

  • This campaign is for  oil-injected screw compressors from any brand ranging from 2 KW to 90 KW.
  • For Compressor from 5 years & more
  • Price of the new compressor & the discount rate are determined after checking your old equipment.
  • This offer is valid for a limited time.
  • Replace Old compressor, regardless of its brand 

Replacement benefits

  • Save up to 60% of energy with the new Atlas Copco variable-speed models with capacities up to (90) kW.
  • The new compressors  would be upgraded to G,GA, GA⁺, GAVSD⁺ GAVSDˢ
  • Special discount on variable speed compressors
  • Achieve tangible savings with the purchase of high-efficiency compressors.

Replacement with one of the Atlas Copco oil-injected screw compressors:  G - GA -  GA- GA VSD- GA VSDˢ

G 7-22
G 7 FF TM - G series oil -injected screw compressor tank mounted with refrigerant dryer - G 2-7 series - coverimage
G 7-22
GA 5-37 VSDˢ
GA VSDs oil-injected screw compressor coverimage
GA 5-37 VSDˢ
GA 30⁺-75⁺
GA 75+ (2022) Oil-injected screw compressor coverimage
GA 30⁺-75⁺
GA 37-90
GA 55 (2022) coverimage - installation - application
GA 37-90
GA VSD series
GA150VSD compressor room
GA VSD series
GA FLX - dual speed technology
GA FLX
GA FLX - dual speed technology
GA VSD+
GA VSD
GA VSD+
Calculate your savings by yourself
calculator for saving compressed air energy
Calculate your savings by yourself
Calculate how much you could save if you replaced your old compressor by a variable speed compressor
 
Calculate how much you could save if you replaced your old compressor by a variable speed compressor
Calculate how much you could save if you replaced your old compressor by a variable speed compressor
Payback calculation tool
Payback estimator square
Payback calculation tool
Calculate your return on investment with respect to: payback time & energy savings rates
 
Calculate your return on investment with respect to: payback time & energy savings rates
Calculate your return on investment with respect to: payback time & energy savings rates
air-compressor-life-cycle-cost

Repair or Replace?

air-compressor-ownership-cost

Are you aware that energy contributes up to 80% of the total life cycle cost of an air compressor? But an ageing compressor loses efficiency and this efficiency loss increases as the compressor starts reaching its due overhaul. Compressors, like all other equipment that operate continuously around the clock, have an escalating maintenance cost linked to ageing. This escalating maintenance cost is easily saved by investing in a newer compressor. However before making your decision it’s best to check the condition of your compressors for both reliability / lifetime and energy consumption.

Compressed air system audit gives you an answer

Our compressed air audit will present you with an insightful report that provides a good snapshot of the state of your compressed air system. Our specialists will visit your compressor room and utilize data loggers to measure your system and gather the needed information. Data loggers will be attached to the air compressor for a minimum of 7-14 days in order to observe and record all trends and demand fluctuation during the weekdays as well as the weekend. Results of the audit will provide you with a good understanding of the actual compressed air usage over a period of time. It will allow you to identify air demand peaks and the overall consumption pattern. Our air audit will give you a better understanding of your system and its inefficiencies. And all the data and advice you need to make a decision on whether to invest in a new system or continue with maintenance of the existing system.

Fill out this short form to register for the replacement campaign