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10 steps to green compressed air production

Everything you need to know about your pneumatic conveying process

Discover how you can create a more efficient pneumatic conveying process.
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A Choice Made by Oman Pharmaceutical to Operate Their Plant

Oman Pharmaceutical Product Co. (OPP) is a fast-growing global healthcare provider and counted among top pharmaceutical companies within GCC region. Founded in 2001, today OPP is a fully integrated pharmaceutical company that manufacturers and markets high-quality medicine in over 40 countries across the globe, supported by their strong research capabilities and manufacturing standards, adapted to have certifications from key international regulatory authorities to supply in US and EU markets. 

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Air compressor ZR90VSD+FF

Like any factory, pharmaceutical also needs compressed air in Oman for a range of applications. Falling under healthcare, they have some of the most stringent industry standards to maintain on compressed air quality also, for applications like instrumentation on manufacturing lines and product packaging.

Since the inception of this facility, customer has counted on installed Atlas Copco ZR90 units with standalone desiccant heatless dryers to achieve the minimum requirement of Class 0 oil free air with PDP -40 degC, supplied by Bin Salim Enterprises the local distributer in Oman.

Thanks to use of superior components and product design of Atlas Copco’s Z range oil free compressors, the existing units have served the plant for over 20 years ensuring maximum uptime and delivering the right performance.

During their recent expansion for compressed air in 2020, Atlas Copco was considered and were given the opportunity to present our latest innovation on ZR90VSD+ FF oil free compressor.

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Integrated iMD HOC dryer (-40⁰C PDP)

Understanding and working together with our customer is essential to help us realize their requirements beyond just co mpressed air. With Oman Pharmaceutical, the focus was on Lowest Cost of Ownership and here some of our valuable features like true VSD+ with larger turndowns between 20 - 100% offered a significant power saving. Also, zero purge air loss with integrated iMDG rotary drum adsorption dryers with guaranteed dewpoint of -40 degC at almost at no power consumed was very well placed to meet their objectives. Combination of new generation elements with directly driven by IE5 efficiency permanent magnet water-cooled motors is already a leap ahead in reducing the drive transmission losses in the industry today.

Bringing such accomplished advantages into the product for OPP, the total return on investment was attractive 2 years.                               

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Advanced touch screen monitoring with SMARTLINK

In addition, ZR VSD+ a premium product, as compact as it can get with a total solution concept eliminates the need for any external filtration, air drying etc. downstream. The unit is delivered plug & play with complete onboard internal piping, stainless-steel coolers, condensate management, microprocessor controller with ability to remotely monitor and control using SMARTLINK. Solid reliability of PMM motors with IP66 rating and Class H insulation prevents dust and water entering from industrial environment, making it maintenance free for far longer intervals. This full feature unit offers silent operation within 70 dBA levels with latest integrated adsorption drying technology to guarantee air quality and help OPP reduce installation cost, time, and complexity.

We are satisfied with the quality of Atlas Copco’s products. Our recently delivered unit is with impressive features within a small footprint - eliminates the need for external ancillaries.

Edison Edinber , Maintenance Manager at Oman Pharmaceutical Product Co.

Pharmaceutical is a critical industry and we have been present in this sector to back up our customers, always ensuring product reliability and lower operational cost with new generation of ZR VSD+ oil free compressors supported by strong aftermarket services from our business partner Bin Salim Enterprises.

Amr Ayyad , Regional Business Line Manager at Atlas Copco Services Middle East

To know more about our products and systems, contact us today.

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