Al Bayader International Choose Atlas Copco Oil Free High Pressure Compressor
For over three decades, Al Bayader International has grown to become a leader in manufacturing and distribution of food packaging solutions across the Middle East. Today Al Bayader operates from their 6 regional factories in UAE, Oman and Qatar offering an extensive portfolio of 1700+ products ranging from tableware, plastic containers, baking sheets, food wrapping to films and foil.
As a packaging manufacturer, Al Bayader is fully aware about compressed air being very critical utility to the production, where potential health risks might happen if compressed air accidently get in touch with final products. It is mandatory to use 100% Oil Free air (Class 0) to avoid any contaminant and hazard.
Al Bayader chose Atlas Copco to partner with for their compressed air requirements on process air with high pressure at 25 bar to empower PET blowing 180,000 bottles per day. Atlas Copco team understood that product quality is the top priority for their business and their goal to invest in a reliable solution for their continuous operation. The Atlas Copco 40P05 oil-free high pressure 3 stage piston compressor is the most reliable solution to eliminate risk of contamination in PET production. Backed by proven reliable design of horizontally balanced, three stage piston that ensures less compression interstage discharge temperatures along with lower piston speeds (up to 4 m/s) reduce mechanical wear and tear for compressor, therefore contribute to a better performance and higher product reliability for longer lifetime with minimum service intervention.
Quality and sustainability are the main philosophy for operations in Al Bayader International, which we apply in every aspect of our production process. Oil free compressed air plays a vital role in our production, for almost more than one year now the compressor is running smoothly and reliably. In addition, the strong support from local Atlas Copco aftermarket team in UAE give us peace of mind on 24/7 operations.
Oil-free high pressure compressed air at high ambient condition is always a challenge, Atlas Copco piston compressors prove their quality and reliability across the PET plants in UAE & GCC region. Al Bayader chose Atlas Copco as their partner is not only about supplying the compressor but also adopting the latest compressor monitoring program SMARTLINK to monitor the compressor performance to maximize the efficiency and proactive planning for any preventive maintenance.
SMARTLINK, Atlas Copco’s new compressor monitoring program, increases the connectivity between Atlas Copco and its customers with advanced, 24/7 data monitoring. When integrated with the Elektronikon controller, SMARTLINK gives Al Bayader and Atlas Copco service technicians access to a web-based monitoring dashboard that alerts in real-time to compressor performance changes. This allows a service technician to address a maintenance issue before it results in downtime, ultimately saving customers money.