Air compressors can only perform to their fullest potential if their internal components are in the right working order. In fact, each part of your air compressor has a specific function and contributes to the overall efficiency of the equipment. As a result, replacing compressor parts becomes important to ensure a long lifetime and improve the reliability of your compressor system.
As the leading air compressor parts supplier in the UAE, we answer your queries and discuss important topics related to compressor parts and services.
Major parts of air compressors and their functions
Since regular maintenance of air compressor components is important to maintain the integrity of your equipment, you should first know the key parts and familiarize yourself with their functions.
Belts – It is suggested that belt tension must be checked for wearing and operation every 4000 hours. Since they drive the compressor’s operations, the belts should be maintained and fit properly.
Bearing – Opting for robust bearings is an effective way to extend the operating life for demanding operations. With air compressors operating at high pressure, industrial-class bearings help ensure optimal compressor performance.
Bushings – Positioned within the internal parts of your air compressor, bushings create spaces between moving parts and prevent serious breakdowns by reducing side-to-side play.
Bumpers – Valve bumpers are used to add extra protection from any kind of accidental contact. You may need to replace the shielding part to avoid expensive valve replacement.
Couplings – As one of the key air compressor parts, couplings are used within internal compressor parts to prevent leakage from high-pressure systems.
Connecting Rods – The connecting rods are used for the heavy workload because they help the piston move in the crankcase. If regular maintenance is performed, you may not have to replace the connecting rods ever.
Desiccant Dryers – When wet compressed air passes through pressurized tanks containing absorbent desiccant, air dryers absorb water vapor to purify the air. Keeping a regular check on the working condition of your air dryer, filters, and desiccant is important.
Gauges – The gauge helps you measure the air pressure in your tank. With gauges, users can perform daily checks and make sure the pressure is maintained at the intended level.
Gaskets and Seals – Keeping your compressor airtight with gaskets and seals is critical to maintaining intended and reliable pressure. These parts seem small but play an important role in keeping the contaminates out.
Motors – If you need to replace the non-functional motor of your compressed air system with a new one, make sure to install the recommended replacement motor. This is because different compressors need different motor sizes, and it is wise to go for a motor tailored for your equipment.
O-Rings – These rings are used for tight sealing and keep your system functioning at peak performance.
Piston Rings and Rods – When the piston and connecting rods move, reciprocating piston models generate air pressure. Since these parts are subjected to tremendous pressure, using the highest quality lubricant can avoid untimely wearing of the piston rings.
Rotors – Used to compress the air flowing in from the inlet valve, interlocking helical rotors are an important part of rotary screw air compressors. When properly operated, these rotors enjoy a long life.
Springs – Several air compressor parts require springs for proper functioning. Regular service checks should be performed to replace worn-out springs with new ones.
Shims – Adding metal shims act as supporting spacers in the air compressor installation. They provide the necessary support for an efficient compressor system.
Drain Valves – Regulating airflow and draining water, an air compressor automatic drain valve is one of the critical parts of your machine, requiring a regular inspection for optimal functioning. In this regard, Atlas Copco valves are highly reliable and require low maintenance as they contribute to energy savings.
Functioning as an air compressor condensate drain, this part ensures economical condensate management by monitoring condensate buildup and removing water aerosols only when needed.
Compressor parts are no doubt important, but do you know how pressure regulation impacts the overall efficiency of your compressor? Maintaining pressure fluctuations and saving energy are some of the significant benefits of pressure regulation.
To know more about the functions of an air compressor air regulator, you may read our blog The Basics of Air Compressor Pressure Regulation for further details.
Parts that need to be replaced regularly
As you now know the key parts of air compressors and their functions, we now give you an air compressor parts list requiring replacements to optimize your equipment’s performance. We also give you an idea of how Atlas Copco, the renowned compressor parts supplier in the UAE, meets its customers’ requirements.
Filters and Separators – Dirt and dust can damage the performance efficiency of rotors and housings. Only top-grade filtration efficiency and specific filter elements improve your installation’s uptime. Due to their temperature resistance and massive dirt holding capacity, Atlas Copco compressor air filters enjoy a superior service life and maximize compressor’s performance.
Line Filter Cartridges – Installing ISO-certified filter cartridges can keep compressed air free of contaminants. Atlas Copco cartridges have high filtration efficiency, preventing particles from proliferating into the air. Minimized pressure drops, low energy consumption, and longer lifetime are additional benefits of using high-grade filter cartridges.
Oil, Lubricants, and Fluids – Using the wrong compressor oil can not only lead to metal corrosion, deposit formation, and insufficient lubrication, but it may also shorten equipment lifetime. With a mix of additives, our specially-formulated lubricants ensure oxidation resistance, prevent foaming, and improve air quality. Plus, they also prevent contamination, corrosion, and premature wear.
If any of these components of your Atlas Copco compressor system have worn out, you should go for Genuine air compressor components for improved performance and reliability.
Before we move to the next section, does your air compressor model have a pressure switch? How do you know if it’s worn out or not? An air compressor pressure switch offers an electrical response to the rise or fall of pressure, thereby directly impacting the operation of the compressor. Being one of the most important components, it too might need to be replaced. To inquire about its price and availability with Atlas Copco, visit PRESSURE SWITCH KP5.
Choose genuine compressor parts
It is important for each part of your air compressor system to work perfectly for optimizing the overall compressor's efficiency. Therefore, to protect its reliability, performance, and lifetime against untimely failures, Atlas Copco brings you its expertly designed compressor parts in the UAE.
Risks associated with non-original alternatives
One-size-fits-all Approach – Cheaper alternatives are designed to fit all types of compressors, leading to performance and efficiency loss. However, developed in-house and rigorously tested, our genuine parts are better compatible with specific compressor types.
High Energy Cost – Using cheaper components can cause higher pressure drops and increase the energy consumption of your compressor. If not taken care of at the right time, the machine may fail eventually.
Stuck on Price – While choosing a component, you should not look just at the price and take a call. Considering factors like efficiency, quality, and service life are no less important.
Get your peace of mind with Atlas Copco’s offerings
If you are searching for reputable air compressor parts suppliers in the UAE, we’ve got you covered. Whether you need our service kits or a single package, our varied offerings will surely meet your requirements.
Service Kits – Containing all parts in one package, our service kits cost less than the total of all components when ordered separately. Ordering compressor parts is hassle-free because every service kit has a unique number, simplifying the follow-up and ordering processes.
Compressor Upgradation – Do you need to upgrade your air compressor system? At Atlas Copco, we increase your equipment’s performance with exchange elements to ensure optimal air quality in your facility.
Service for Any Brand – Irrespective of your compressor’s brand or age, our experienced technicians can service your equipment. When you choose us as your single-source supplier, you reap benefits like a single contact point, fewer service visits, and low administrative costs.
Atlas Copco is called the one-stop destination for all your compressor needs for a reason. Do not let worn-out compressor parts hinder your business operations. Before they start adversely affecting your bottom line, get in touch with our experts and look for air compressor parts and service that perfectly fit your business requirements.
