All About Electric Air Compressor Technology

Air compressors are necessary for the operation of manufacturing sectors all over the world, in the technologically advanced world of pneumatics. But they weren't always that way. From the perspective of machine-age origins, air compressors are a relatively new invention.

Before air compressors, many tools were powered by complex systems involving rollers, wheels, as well as other large components. This equipment was substantial, bulky, and expensive, and it was typically out of reach for many small businesses. Today, air compressors come in a range of different technologies like Centrifugal, Rotary Screw or Tooth or even between Oil-free and Oil-Injected depending on the application demand or air quality needed. Air compressors can be found on any of the production floors, utility plants – Power or Water or Gas and even on maintenance shops to operate instruments, pneumatic tools or process air.

Air compressors are a passive partner to every business conceivable, accounting for up to 12% of all industrial power consumption. Every industrial manufacturing plant including Metal, Cement, Food & Beverage or Pharmaceutical plant depends on air compressor to run their production process. There is a compressor somewhere that provides compressed air required to create almost everything the user touches —from powering pneumatics in assembly lines to splattering paint, from blasting glass and thermoformed plastic materials to heating the water that comes out of taps.

While making a decision on choosing a suitable air compressor for your factory, you must consider the fact that the environment will influence your choices and that your choice will influence the environment. What we are implying here is that if you choose an electrical air compressor this will help save the environment a bit more than the diesel air compressor. If your requirement is for high output consistent outdoor work, then you’d probably incline towards a diesel air compressor. On the other hand, if you are factory or utility plant looking for dependable consistent clean compressed air, you know electric compressors preferably with VSD and dryers downstream would be ensuring lowest cost of ownership with longer service intervals and high compressed air quality. 

It’s crucial to consider detailed operating costs, whether you consider a diesel or electric air compressor.

While diesel compressors do fit certain criteria, electric air compressors trump over with a several advantages over diesel. The electricity consumption is relatively cheaper to afford than diesel. There is a significant reduction in maintenance costs and the frequency of maintenance needed. Electric air compressors are increasingly reliable and have a better uptime that directly impacts productivity. There’s also conservation of resources while eliminating the opportunities of diesel-fuel spills and leakage.

There’s no risk of exposure to strong odours and vapours and this helps produce better quality compressed air. Zero carbon emissions and a simplified operation enhance safety. The electric air compressors involve fewer moving parts compared to their diesel counterparts. Electric Air Compressors help achieve cooler compressed air temperatures and let you be at peace with reliable performance. And what’s a super plus - they are less noisy.

It is important to ensure consistency in production because it is important to users. Consequently, Atlas Copco compressors are among the most dependable machines available. Atlas Copco is a manufacturer that has been at the leading edge of compressed air development for more than a century.

The features of Atlas Copco's energy-efficient compressed air products whether in oil-injected or oil-free air compressors are ahead of the industry today with state-of-the-art iPM motors IE5, IP66 or VSDs with over 60% turndown with direct drive elements. They have a wide product portfolio on oil-free screw air compressors, tooth air compressors, scroll air compressors, piston air compressors, water-injected screw air compressors, turbo (centrifugal) air compressors, and other compressed air generation and air treatment accessories.

Atlas Copco also provides a variety of industrial gas generators, such as on-site oxygen and nitrogen generators, which enable users to accomplish operations and maintenance efficiency and reduce the cost compared to bulk shipments of the same manufacturing gas.

Atlas Copco manufactures world-class air compressors, nitrogen generators, blowers, and air treatment products. It serves all industries through a wide network of sales and support teams. Aside from offering energy-efficient compressed air alternatives, Atlas Copco also provides its clients with a wide range of compressed air expertise resources to help them make the best purchasing choices.

Air compressors are protracted assets that promise to help businesses for many years. Every 7–10 years, an average factory replaces its air compressors. It means that the initial capital expense is just a fraction of the total cost of the compressor. Energy consumption accounts for 70% or more of the air compressor's life cycle expenses.

The overall cost of proprietorship for Atlas Copco compressors is the lowest. Their motors have an enhanced and unrivalled design and are energy-efficient with a speed adjustability feature (VSD). This adds up to a considerably lower bottom line for the user's manufacturing unit.

So, if you are seeking a reliable air compressor that is both effective and affordable, contact Atlas Copco Air Compressors now and book a free consultation. For all your air compressor needs - please get in touch with us.